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by Bob Aberle


Last month in this series I gave you a basic introduction—from an informational and
identification standpoint—that would enable you to purchase your first Radio Control (RC)
system. This month I will take you from the shipping box to the model aircraft. The
discussion will cover the installation aspects of a typical RC system.

Dual Conversion and Narrow Band: There are two terms I didn’t discuss last month which
have been brought to my attention by several reader letters (remember, the ones I asked
for?).

With regard to RC receivers, “dual conversion” is a technique in which the receiver operates
at two lesser frequencies besides the operating frequency. The basic dual-conversion
receiver employs two crystals rather than one. Because of the “extra” level of conversion,
these receivers can be made more selective and more immune to certain interference
situations.

The basic dual-conversion receiver will, by nature, be slightly larger in size, weigh a little
more, and be slightly more expensive than a single-conversion receiver. There is nothing
wrong with single conversion, and several lines of RC receivers have used that type of
circuitry successfully for many years. However, most receiver labels these days will identify
the product as “dual conversion.”

Along these same lines you will see the expression “narrow-band” performance. When we
obtained our 50 RC channels in 1982, we were committed to operate in a much “tighter”
channel environment. Older RC channel separation was 80 kilohertz (kHz), and our new
channels were placed at a narrow spacing of 20 kHz. To meet the new demand (at the time)
required considerable improvements in the RC electronic circuitry.

That is past us now and anything you can purchase today will almost exclusively be “narrow
band,” meaning that it will operate safely with an adjacent channel operating next to you on
the flightline.  
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Batteries and Charging: The first thing you have to do after unpacking your new RC system
is charge the batteries that power the system. I wrote about this last month. RC transmitters
are usually powered by eight AA-size battery cells, and the typical airborne pack (the pack
that goes inside the model) has four cells (usually AA, but they can be smaller).

In some of the inexpensive and basic systems, you may have to use nonrechargeable
alkaline battery cells. If you do, purchase at least a dozen cells and insert them into the
transmitter and receiver battery boxes. Be careful to observe the battery polarity (positive
[+] and negative [—]).

Most RC systems will be provided with rechargeable batteries. The majority will be the Nickel
Cadmium (Ni-Cd) variety. To a lesser degree, you may be supplied with Nickel Metal Hydride
(NiMH) batteries.

As a beginner you won’t have to be concerned with the type of battery because the
manufacturer will have thoughtfully provided the correct companion battery charger. That
charger will usually be a wall-plug type transformer with two cables exiting the case (small
black box). The transformer plugs into any 115VAC electrical outlet.

One cable exiting the transformer gets plugged into the charging jack located on the side,
bottom, front, or rear of the transmitter case. The connectors for the transmitter and
receiver are different, so there will never be any confusion about which cable goes where.  

On the receiver side there are two possibilities for charging your batteries. In one case you
physically unplug the battery pack from the switch harness and plug the charger cable
directly into the battery. On some of the more deluxe RC systems, the switch harness
includes a charging jack. When this is provided, you don’t have to unplug the battery pack.
Just plug the cable into the charging jack, which is an integral part of the switch-harness
assembly. But to do this will normally require that you remove the wing so you have access
to that cable, which is located inside the fuselage radio compartment.

Some manufacturers make these charging jacks so they can be mounted on the side of the
model’s fuselage, such that they protrude to the outside. With that kind of arrangement you
can plug in the charger cable from the exterior of the fuselage without the need to gain
access to the radio compartment inside the aircraft.

Almost all charging will be done at home in your shop, and presumably the wing will have
been removed for transportation and storage purposes. The external fuselage charging
jack will come into play later, when you learn to use field-type battery-capacity testers or
when the need arises for a quick field charge.

It is important for you to determine that your charger is working properly before you leave it
unattended. Each wall-plug transformer will have two colored light-emitting diodes (LEDs);
they may be red, green, or red and green! When you successfully connect a charger cable,
that LED should glow to let you know that the charging has started. If you are charging both
batteries, you should have two glowing LEDs.  

The first time you charge your new battery packs, you are advised to leave them on charge
for a full 24 hours. After that, it is normal to leave the charger on overnight. These batteries
have been designed to take hundreds and hundreds of recharging cycles. Most batteries
will provide several years of regular service without degrading in performance.

Because your RC-system charger operates on such a low level, nothing will really happen if
you forget and leave a charger on for, say, 48 hours. In the same regard, don’t play the “I’ll
put back in what I took out” game; that is, you use the RC system for two hours, so you
recharge it for only two hours. Don’t even think of doing that!

The battery chemistry is such that it must be on charge for a period of at least 10 hours
each time. If you plan on flying the next day, put the charger on the night before. If you don’t
fly the next day because of bad weather and a week goes by, charge it again. When in
doubt, charge again; it can’t hurt, but it sure can help!

One final caution: when charging, make sure you plug your charger into a 115VAC outlet
that remains on all the time. Let’s say you choose an outlet that is operated by a switch near
the door to your shop. As you exit the shop for the night and turn off the overhead lights,
you may have also turned off your charger. The next day you go flying and your model
crashes after the first or second flight because the batteries were never charged.

The subject of batteries is extremely important to the RC system’s operation. As I progress
in this series I will feed you more information about battery-capacity testing at home and at
the flying field.  

Connectors and Wiring Polarity: Your RC transmitter is a self-contained unit that you hold in
your hands. On the aircraft side you have a series of components that must be installed or
mounted inside the aircraft fuselage, then all of those components must be connected so
you have an operating airborne RC system.

That interconnecting is done with “connectors.” They allow you to make and break electrical
connections without needing to solder wire; the manufacturer has already done the
soldering and/or mechanical wire crimping for you.

Years ago, types of connectors varied considerably from manufacturer to manufacturer.
One brand would not work with or fit into another brand. In many cases the wire color coding
was different, as was the order of polarity. Things have become more standardized
throughout the industry, but the best advice I can give you when starting out is never mix or
match different brands of connectors.

If you purchased a Futaba RC system, use only Futaba components and Futaba
connectors. The same goes for the charger and charging cables I just discussed. Use only
the charger that was supplied with your system. For now, while you are getting started, use
the components as supplied. You may make exceptions to this rule as you gain experience.  

Most connectors have keyways or slots that permit them to be connected only one way.
Wiring convention used by most of the RC industry today has the positive (+) pin or wire in
the center of a basic three-pin connector.

Battery power circuits use two wires, and the servo cables have three wires. By having the
positive wire in the center, if you are actually able to plug a connector in backward, the
circuit will be incomplete. Nothing would work, but at least nothing would be short-circuited
and blow out.